Episode 03 | Brick Equipment Q&A

A smooth factory startup is only the first step. Long-term stable brick plant operation relies on daily management, cost control and reliable equipment maintenance. During our overseas project service, we found most factories face three common troubles: high power consumption, unskilled new operators and difficult spare parts procurement. Based on rich overseas field experience, we answer these practical questions in this episode.

Q1: How to cut power use on the production line (excluding the kiln)?
A: Optimize work schedules and keep equipment well maintained.

Most power waste comes from idle running and frequent equipment start-stop. It is better to arrange continuous and concentrated production to avoid repeated startup which causes extra power loss.
Turn off idle equipment in time to prevent no-load operation. Clean equipment residue and add lubricating oil regularly to keep transmission parts running smoothly and reduce operating load. These daily adjustments can effectively lower your electricity cost.

Q2: How to standardize operation and avoid equipment damage caused by new workers?
A: Set clear operation rules and complete pre-job training.

New operators in overseas plants often make mistakes due to unfamiliar operation, which affects production efficiency and easily wears out equipment.
Arrange pre-job training for new staff, especially for the start, stop and speed control of core equipment such as extruders, cutters and kilns. Let experienced workers guide new employees on site to avoid irregular operation. Standard operating habits stabilize production capacity and extend equipment service life.

Q3: How to avoid sudden shutdowns due to inconvenient overseas spare parts purchase?
A: Focus on daily maintenance and stock up on wearing parts in

Overseas spare parts supply is limited with long procurement cycles. Most unexpected shutdowns are caused by missing small wearing parts instead of large equipment failure.
Prepare sufficient spare parts for crushing, extrusion, transmission and sealing equipment. Check equipment regularly and replace worn parts in advance, never run faulty equipment. Halstec provides complete wearing parts list and stocking solutions to help you avoid unplanned shutdowns.

Key Takeaways
1. Arrange production reasonably, reduce idle operation and save power through daily maintenance;
2. Standardize operation rules and strengthen staff training to avoid operational errors;
3. Stock up on wearing parts and stick to routine inspection to reduce sudden shutdowns.

Ask Us Questions
Leave a message if you have questions about equipment debugging, power saving, staff management or spare parts preparation. We will solve your practical problems in the next issue.

Halstec
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